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1. With the use of PLC Controller (Programmable Logic Controller), Touch Screen, man-machine conversation will be
realized.Automatic Negative Pressure Feeder, Precision Electronic Weighing Scale and Feeding Level Switch make the automatic feeding and precise measuring come true. With the use of Automatic Control Device for temperature and pressure inside the drum, and the Automatic Photoelectric Level Control Device, uniformity of the density and light-weight of the foaming beads will be to realized; using the vibration sieve, crushing the lumps of EPS raw material, and Blower Fan and Conveyor to accomplish the first loop of automation of foaming of the EPS beads;
2. We imported Steam-Reducing Valve and the advanced German-made Proportioning Valve (optional) to precisely control the steam pressure and temperature, so that the pressure is throughout stable, ensuring that the interior temperature tolerance of the drum is kept within ±1°C, and also makes sure that the error, created after the beads have been foamed, is within +2%. When density is above 20kg/m3, then it is necessary to install the Proportioning *lve;
3. The hot air drying system (National Patent), with temperature going up to 75°C will make the EPS beads dry up very quickly, shap fast, speed up the aging process and shorten the production process;
4. Machine automatically detaches from the Feeder and the Electronic Weighing Scale, to avoid inaccurate and unreliable readings due to the vibration produced during the operation process of the machine;
5. The machine is equipped with four safety devices, which can safely guarantee the normal operation of the machine;
6. The computer system is equipped with the functions of storing and quantity counting. The Operator can just click on the Touch Screen, and then look up for the frequently used foaming technology parameters of the EPS raw material manufacturers. The Electronic Weighing Digital Display System can easily add digital printers(optional) can easily calculate production capacity of EPS raw materials per day, per month, or per annum, to facilitate the factory's internal statistical data and checking of accounts;
7. According to the customers* requirements, the remote communication system can be added to remotely monitor whether or not the machine is operating normally, and to troubleshoot any failure in the machine; as well as upgrade the software system in the machine so as to improve the technological performance of the machine;
8. The interior of the EPSBE1200 Batch Pre-Expander barrel with the temperature going up to 75°C makes the expanded EPS raw materials dry up very quickly. The foaming density can get up to 11kg/ m3, with fast shaping, good post-foaming, and it can eliminate the use of fluidized bed dryer, facilitate the delivery of the EPS beads, accelerate aging process, and shortened production lifecycle;
9. The use of advanced EPS foaming technology has enhanced the production efficiency, and improved the foaming quality. And as a result makes expansion of the EPS beads more accurate, lighter, faster, as well as reliable operation with low faulty rates.
1.The company workshop 40,000 square meters, has introduced the first-class multi-station machining center, CNC lathes, CNC milling machines and other high-precision processing equipment. Such as the value of 4.5 million yuan 3mx8m gantry machining center, and the value of 300 million yuan 2.5 mx12m gantry milling machine.
2.The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service.
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production line.
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures.
3.After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem.
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items.
Introducing the Zhongji EPS Automatic Batch Pre-Expander, a high-tech product from the brand Zhongji that will revolutionize the way you manufacture expanded polystyrene (EPS) foam. EPS foam is widely used for insulation, packaging, and construction due to its lightweight, heat resistance, and durability. The pre-expander is an essential machine in the EPS foam production process as it expands small polystyrene beads into larger ones, which can then be molded into the desired shape.
Boasts several features that are advanced make it stands out from the competitors. Firstly, this has a completely automatic control system that enables precise control of the procedure is pre-expansion. The system is computerized the temperature, pressure, and steam flow rate, and adjusts them appropriately to make certain consistent quality and efficiency. The operator can set the desired thickness and number of the expanded beads, and also the device will adjust the steam automatically input and agitation speed to quickly attain the target.
Secondly, this has a mixing is unique that ensures even distribution of steam and beads. The machine makes use of an agitator is multi-axis rotates in two directions and has four paddles. The agitator moves the beads in a horizontal and direction is vertical preventing clumping and ensuring every bead is exposed to steam and expands evenly. This particular feature eliminates the need for handbook stirring and saves labor and time costs.
Thirdly, Energy-efficient. By having a low steam consumption price and output capacity is high. The machine has a chamber is insulated minimizes heat loss and retains steam. The pre-expander also has a high-pressure water spray system that cleans and cools the beads after expansion, reducing waste and productivity is increasing.
Features a design is a small and not hard to focus continue maintaining. The machine is made from top-quality metallic stainless corrosion-resistant and sturdy. The control board is user-friendly and shows information being real time the task is pre-expansion. The pre-expander also offers protection functions such as a crisis end switch as well as a pressure-relief device.
The Zhongji EPS Automatic Batch Pre-Expander from Zhongji is really a cutting-edge item that may increase EPS foam manufacturing effectiveness, high quality, and profitability. Which consists of functions which are advanced power cost savings, and simplicity, it is perfect for tiny and producers which are large-scale. You can trust Zhongji to provide you with due to the best EPS foam manufacturing gear available.
