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Zhongji’s high precision manufacturing methods such as its narrow air gap tolerances and vertical offset between the slats as well as the parallelism between upper and lower chain belts are necessary to achieve a high standard of panel surface appearance.
Product Details
Main Feature：
1. Zhongji’s high precision manufacturing methods such as its narrow air gap tolerances and vertical offset between the slats as well as the parallelism between upper and lower chain belts are necessary to achieve a high standard of panel surface appearance.
2. For the drive unit of the double belt, two electronically controlled DC type motors have been selected, and are mounted separately on the upper and lower slat chain belt. The motor of the lower belt serves as a pilot drive and is electronically synchronized with the motor of the upper belt to achieve a fully uniform and parallel movement of both slat chain belts. By this electronic synchronization, scratches on panel surface and any decrease of adhesive strength are avoided.
3. By means of several hydraulically operated sets of cylinders, the upper and lower slat chain belts are locked to each other in order to contain the foam’s pressure. Panel thickness is adjusted by exchangeable distance pieces which also serve as limit stops for the upper slat chain belt.
4. The thickness of our slats is over 10~12mm and our slats are the result of our own metal working technology, which assures our product of a 20 year working life with uniform flatness. The slats less than 10mm and without any special metal processing, can not be employed about 2 years after installation. A good quality panel has no variation of thickness, is flat and has no surface scratching,which can be only produced from a highly precise slat.
1. Zhongji’s high precision manufacturing methods such as its narrow air gap tolerances and vertical offset between the slats as well as the parallelism between upper and lower chain belts are necessary to achieve a high standard of panel surface appearance.
2. For the drive unit of the double belt, two electronically controlled DC type motors have been selected, and are mounted separately on the upper and lower slat chain belt. The motor of the lower belt serves as a pilot drive and is electronically synchronized with the motor of the upper belt to achieve a fully uniform and parallel movement of both slat chain belts. By this electronic synchronization, scratches on panel surface and any decrease of adhesive strength are avoided.
3. By means of several hydraulically operated sets of cylinders, the upper and lower slat chain belts are locked to each other in order to contain the foam’s pressure. Panel thickness is adjusted by exchangeable distance pieces which also serve as limit stops for the upper slat chain belt.
4. The thickness of our slats is over 10~12mm and our slats are the result of our own metal working technology, which assures our product of a 20 year working life with uniform flatness. The slats less than 10mm and without any special metal processing, can not be employed about 2 years after installation. A good quality panel has no variation of thickness, is flat and has no surface scratching,which can be only produced from a highly precise slat.
Technical Parameter：
Specifications (Modules)：
1. The upper and lower frame are made of welded steel construction.
2. Hardened and ground guiding rails for supporting the bearings of the slat chains in a longitudinal direction
3. Slats made of welded steel construction including roller bearings, pin with PU-bushes, lubricator nipple, etc.
4. Screw jack for lifting and lowering the upper slat chain belt as well as for locking the upper and lower slat chain belt to compensate for the foaming pressure.
5. Returning wheels keep on returning the upper and lower slat conveyor by rotating with chain.
6. A drive unit consisting of two frequency-controlled A.C. motors driving separately the upper and lower slat chain belt, and an electric synchronization system. The lower drive unit serves as a pilot drive for the entire plan.
7. A automatic tension adjustment device to automatically adjust the tension of slat conveyor.
8. One planet gear with clutch and flange for the upper and lower slat chain belt and which also support the motors.
Company and Service Advantages:
1.The company workshop 40,000 square meters, has introduced the first-class multi-station machining center, CNC lathes, CNC milling machines and other high-precision processing equipment. Such as the value of 4.5 million yuan 3mx8m gantry machining center, and the value of 300 million yuan 2.5 mx12m gantry milling machine.
2.The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service.
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production
line.
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures.
3.After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem.
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items.
2.The company has a professional The Adjuster team, 24 hours to provide uninterrupted after-sales service.
(1) Installation and debugging
Equipment arrived at the customer workshop, according to the flat layout of our equipment. We will arrange experienced technicians to install, debug and test-produce the equipment, and make the equipment reach the rated production capacity of the production
line.
(2) Training
Our company provides technical training for our customers. The training includes the structure and maintenance of the equipment, the control and operation of the equipment, experienced technicians will guide and establish the training program. After training, the buyer's technical personnel can master the operation and maintenance of the equipment, can adjust the process and deal with different failures.
3.After-sales quality problems within 2 hours to answer, if the telephone video guidance can not be solved, domestic 24 hours to send engineers to the site to solve the problem.
4. Factory direct sales price concessions, 40,000 square meters factory, 20 years of Export Enterprises, CE certification, patents more than 100 items.
|
ITEMS
|
TYPE/UNIT
|
SP-PU-C
|
|
Line Dimensions (L × W × H)
|
mm
|
20000 × 50000 × 7000
|
|
Total Power
|
w
|
70000
|
|
Net Weight of Production Line
|
kg
|
70000
|
|
Production Line Speed
|
m/min
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0-4.5
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Main Features:
2. We provide three kinds of PU sandwich panel production line as L-type, Straight type, and heads for continuous panel. All of PU sandwich panel production line are available as multi components as 2 to 6 components.
3. It is one of the most reliable Flexible Facing Sandwich Panel Production Lines in the world (pu or phenolic panel machine, air duct panel machine). Also, Zhongji has developed the innovative PU sandwich panel production line which all of customers are satisfied.
