If you have ever slept on a foam mattress or soft cushion, perhaps you know then that they are made up of lots and losts of tiny bubbles with air inside. It is these small bubbles that give foam its soft and fluffy texture, which in turn makes us so comfortable to sit or lie. Ever wonder how those little bubbles are created? What about the unique processes that turn raw foam, into shapes? Fortunately, a pre expander machine takes care of that!
The pre expander is a machine helps produce foam, it simply changes those small plastic beads into bigger pieces. Little plastic beads (sometimes referred to as eggs, pellets or granules) How it works is this: the plastic bead enters a pre expander machine. The machine is then turned on and steam is released, which causes the beads to expand as they become larger. Such process is called pre-expansion. That's crucial as it will combine smooth, even foam with great texture.
There are a number of key ways that using a pre expander allow you to make better foam. For one, it helps in creating stronger and longer-lasting foam which is more homogenous. A foam that is stableair moulding in nature would not tend to break or lose shape with the passage of time, and so on. Second, it allows for lighter foam (done through a pre expander). This translates into using less plastic in order to generate the same amount of foam — and that equals cost savings. Manufacturers rely on keeping their prices economical so making foam in a way that cost less is important.
When it comes to choosing a pre expander for your purposes, there are numerous factors you have to think about. A significant factor in this is the dimensions of equipment The screener size is based on the capacity of foam production. You will want a larger machine if you have to make too much foam. Also, the type of plastic you are going to use for this purpose is other factor needed to keep in mind. To get it just right the plastics must be expanded in different ways, to achieve an appropriate foam feel. Another thing to keep in mind is the automaticity of a pre expander. Automated machines streamline all and significantly decreases the chances of errors in operations.
Foams are expanded in different ways according to the types of materials used. This is an example of material that we see quite often, expanded polystyrene (EPS) a material used frequently in packaging and for thermal insulation. To be re-enforced, the EPS must have enough bubbles to still take hold of a nail or screw. Polyethylene (PE) foam, also known by the brand name strutozorcha is frequently used in household goods and automotive products. The PE foam must have a relatively larger bubbled, higher density of foam to be successful. This is critical if you are going to get neat foam of good quality.
In Brief : Tips to enhance your pre expansion process:- To use these gears it is crucial to always opt for beading and plastic beads in the best qualities. Better ethanol beads will give you a more regular foam and, as an outcome, the best one! 2)Be wary of the temperature and pressure while carrying out expansion process. This step uses the mixing ratio to help confirm that the desired foam is created with appropriate texture and density. After all, this is fixstly end up being sure to maintain the machine constant shift fast enough not good exterior body system apparatuses or even breakdowns that will create an important variation slow down production.